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Showing content with the highest reputation on 09/21/22 in all areas

  1. 3 points
    BOBEL

    GT86 Racecar build

    It’s been a while since I’ve update this thread, and that’s mostly as the car has been running without fault, the only issue that’s been niggling for the last while is a crunchy shift on 2nd gear, something that becomes audibly worse as gearbox temperatures rise during a session on track. I was pretty sure the issue was a worn synchro even through the gearbox already had carbon synchros installed by PAR Engineering when the straight cut gearset was originally installed by them. I intended on farming out the job of rebuilding the gearbox but pickings are slim here in Ireland and I couldn’t find anyone that instilled any confidence when I spoke to them so decided I’d just go ahead and do it myself. The patient on the operating table For the most part the gear sets, shafts and synchros were in good order with the exception of 2nd gear. Unfortunately it appears the carbon synchro had delaminated and in turn the poor alignment had pretty much damaged all the engagement teeth on the gear itself. Its hard to see from the photos but the damage was sufficient to warrant a new 2nd gear from PAR Engineering which took a number of weeks to arrive. Damaged 2nd Gear Once the new 2nd gear arrived it was time to put it all back together Thankfully with that lot completed and a couple of track-days since reinstall under my belt I can say that 2nd gear changes are now butter smooth
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